Common faults and treatment methods of pickling units

1. After the
shift, the equipment in the process section shall be patrolled: ⑴P1～P17 whether the pump is running smoothly (whether there is vibration), whether the pressure is normal, whether there is abnormal noise and leakage, whether the temperature of the bearing part and the motor casing is normal, and whether the valve Whether the opening and closing is normal and whether there is jamming; (2) Whether the liquid level of B9, B10, B11 and washing tower are normal; (3) Whether the heaters are leaking; (4) Whether the valve parts and pipeline connection parts are leaking, and whether the pipeline is deformed.
2. Precautions for opening and closing of steam pipeline valves
Before opening the steam valve, the heater drain valves should be opened to unblock the steam pipeline (closed after being unblocked); the steam valve should be opened in a small amount, every ten minutes, gradually after the pipeline is unblocked Increase the steam pressure to the heating steam pressure. It is strictly forbidden to open the steam valve to a large position all at once. The steam valve should be operated sideways and away from the steam source to prevent burns.
3. What are the main board quality defects? Which are process problems? How to adjust?
The quality defects of the board surface mainly include (1) underwashing, (2) overwashing, (3) water on the surface, (4) scratches, (5) gray matter and yellowing of the board, (5) non-process parking spots, of which (1), (2), (3), and (5) belong to the process Problem: Under-washing phenomenon occurs. The reason for under-washing is that the speed is too fast, the concentration is too low, and the temperature does not meet the process requirements. The process discipline should be strictly implemented, and the acid should be rationally combined with the output to keep the acid concentration and the gradient of each tank normal, while reducing the operation Speed, when the situation is serious, stop the acid preparation immediately, and start the production only when the concentration is right; the gray matter and yellowing of the board surface are mainly caused by the quality of the flushing water. The flushing water quality should be adjusted in time, and the flushing water should be strictly implemented at ordinary times. Water change regulations, keep the condensed water replenished, open the B5, B6, B7 water filling valves to add water in the middle of the operation, and it is strictly forbidden to add water from B8 to avoid lowering the flushing water temperature; immediately stop the water to change the water after the volume is produced. To ensure the quality of the board.
4. Uncoiling phenomenon
of uncoiler during belt threading operation should be checked in time: (1) Whether the tension of uncoiler is set reasonably, (2) Whether the brake of uncoiler is normal, (3) Whether the compressed air pressure is normal, (4) Whether the inner diameter of steel coil is normal Loosen the coil; when ⑵ and ⑶ appear, the relevant electrical and mechanical personnel should be notified in time for inspection. When ⑷ appears, the operator should stop immediately, adjust the decoiler base and reverse the decoiler drum to adjust the tightness of the coil.
5. The problem of wearing belt and pile steel
In order to ensure smooth belt threading: (1) The quality of the lead should be ensured and the height is appropriate; (2) The amount of straightening machine reduction is appropriate, and it does not cause wave formation; (3) The tension is set reasonably, and the tension can be increased appropriately when the shape of the raw material board is poor. ⑷The squeezing roller is raised and lowered to a proper length. When the steel is returned to the pile for processing, the B1 water addition valve must be opened for flushing to protect the head equipment.
6. How to rectify deviation after trimming deviation?
When trimming the edges, adjust the position of the strip at the 4# side guide. When adjusting the 4# side guide, the strength should be appropriate and gentle, and it cannot be opened and closed vigorously. The head decoiler should be notified to the opposite side according to the direction of the strip. Move the steel coil while raising the squeezing roller slowly or inching until it cuts normally.
7. What are the main shear quality problems? How is it caused? How to adjust?
The quality problems of trimming mainly include notches, burrs, bright spots, snail edges, bumps, etc. There are two reasons for the gaps: (1) There are large gaps or bumps in the blades of the disc scissors. At this time, new knives should be replaced or sharpened in time; (2) The gap should be adjusted improperly, and re-adjust according to the operating procedures. If you are not sure, you should try Cut. When burrs appear, the horizontal gap is too small, and the horizontal gap should be properly adjusted within the floating range. The snail edge phenomenon is mainly caused by the large horizontal and vertical gaps, which causes the edge to bend, which should be adjusted and corrected in time.
8. Precautions for the handover of disc cutters. When
producing trimming materials, the successor should understand the working status of the disc cutter and the quality of the last roll, the gap adjustment status, the status of the blade, the working status of the scrap coiler, and the succession. Afterwards, the above situation should be reviewed, and the remaining problems should be dealt with in a timely manner.
9. Why do we need to maintain the equipment? What should we do?
The quality of the equipment is the basis for the normal and smooth production of the equipment. Therefore, the maintenance of the equipment is very important, and it is the work for our operators. There are: 1) Use the equipment in strict accordance with the operating procedures; 2) Carry out inspections on the equipment on time, and notify the relevant personnel to deal with abnormal problems in time; 3) Pay attention to the cleaning and anti-corrosion work of the equipment at ordinary times.
10. The main reasons and treatment methods for uneven coiling
There are several main reasons for the uneven coiling: 1) The tail tension setting is unreasonable; 2) The coil position of the head uncoiler is improper, and the deviation is too large; 3) There is a problem with the centering system; 4) The tension machine roll gap The gap does not fit, and the tension frame is loose. For the problems on the equipment, notify the electrical and mechanical personnel to deal with it in time. When setting the head tension, it should be carried out according to the technical operation rules. The reduction of the tail tensioner should ensure that the plate shape is straight and tight. The uncoilers work closely together to ensure that the coil is near the center.
Judgment and temporary treatment of acid in each tank. According to the laboratory data, if the concentration of two adjacent tanks is close, there is no gradient, and it is unreasonable, then there is acid chain phenomenon between the two tanks. A temporary treatment method can be adopted to block the series flow by setting a block between the corresponding two acid tanks.
How to deal with the unevenness of the leader after the straightening machine and the inability to cut the leader. After taking the lead out of the straightening machine, the amount of unevenness should be re-adjusted or the straightening roll gap should be re-adjusted.
Abnormal conditions of each circulating pump and treatment methods. Abnormal conditions of each circulating pump include abnormal noise, high temperature, abnormal pressure, and leakage. Check whether the anchor bolts are loose, whether the connection is normal, the opening and closing of the connecting valves are normal, whether the liquid level of each tank is normal, and the sealing is normal. If the unit can not handle the situation, the mechanical and electrical personnel should be notified in time for handling.
How to make a reasonable acid preparation? When the production succeeds, the supervisor understands the quality of the board surface, according to the concentration of each tank in the test list, based on the output × 0.022 equal to the acid preparation time, and the acid-to-water ratio is 1000:1000 or 800:800. Phase (half the time) for continuous acid preparation (once every 4 hours). When the acid concentration is low, emergency measures with high acid ratio and low water ratio can be used to supplement. When the concentration returns to normal, it will be changed back to normal Acid ratio.
How to deal with the inoperable situation during the production process. When the production process cannot be operated, the staff on duty should check immediately: 1) Whether the head equipment is in place and whether the limit is normal; 2) Whether each circulating pump in the process section has tripped; 3) Whether the outlet and inlet hydraulic stations and the lubricating oil pumps Start; 4) When switching from trimming material to non-trimming material, whether the disc cutters are all opened in place, if the above conditions are normal, notify the electrician to check the system problem.
If there are serious quality problems during the operation of the cutting edge, how to deal with it? 1) When there are bright spots, burrs, snail edges, protrusions, nicks, etc., the cutting edge of the disc shear should be polished or the upper knife should be lifted after stopping the machine to adjust the gap; 2) In case of serious contusion on the side after running sideways or cutting edge defects that cannot be eliminated by grinding, the relevant department must be notified to separate the paper.